RM3090E _51 Engine / Hybrid System _008396 2AR-FE ENGINE MECHANICAL _0046877 ENGINE ASSEMBLY A

2AR-FE ENGINE MECHANICAL ENGINE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

CAUTION:: As the engine assembly with transaxle is extremely heavy, the engine lifter may suddenly drop if the instructions listed in the repair manual are not followed. Therefore, always follow the instructions listed in the repair manual when performing this procedure.

NOTICE:: for Manual Transaxle:; When the transaxle is removed, be sure to use a new clutch release with bearing cylinder and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder to return to its original position, and dust could damage the seal of the clutch release with bearing cylinder, possibly causing clutch fluid leaks.

PROCEDURE

Hide Display 1.RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT201212,999999,_58,_008789,_0049866,RM1000000004CX0_01_0001,

Hide Display 2.DISCHARGE FUEL SYSTEM PRESSURE

w/ Canister Pump Module

Click hereEngine / Hybrid System>2AR-FE FUEL>FUEL SYSTEM(w/ Canister Pump Module)>PRECAUTION201212,999999,_51,_008397,_0056273,RM10000000055VV,

w/o Canister Pump Module

Click hereEngine / Hybrid System>2AR-FE FUEL>FUEL SYSTEM(w/o Canister Pump Module)>PRECAUTION201212,999999,_51,_008397,_0046881,RM1000000003UMG,

Hide Display 3. PRECAUTION

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201410,201504,_V1,_008731,_0049918,RM100000000HFP9,201504,999999,_V1,_008731,_0049918,RM100000000JQM7,

Hide Display 4.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:: When disconnecting the cable, some systems need to be initialized after the cable is reconnected.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION201410,201504,_V1,_008731,_0049918,RM100000000HFOT,201504,999999,_V1,_008731,_0049918,RM100000000JQM8,

Hide Display 5.ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide Display 51441 6.REMOVE NO. 1 ENGINE UNDER COVER

0.073,0.052 0.385,0.25 0.313,0.198 10 false *A 0.063,2.365 0.271,2.552 0.208,0.188 10 true *B

*A	for Half Cover Type
*B	for Full Cover Type

for Half Cover Type:

Remove the 6 screws, 5 clips and No. 1 engine under cover.

for Full Cover Type:

Remove the 2 screws, 4 bolts, 8 clips and No. 1 engine under cover.

Hide Display 51443 7.REMOVE REAR ENGINE UNDER COVER RH

Remove the 3 clips and rear engine under cover RH.

Hide Display 51444C 8.REMOVE REAR ENGINE UNDER COVER LH

0.063,0.042 0.375,0.24 0.313,0.198 10 false *A 0.052,2.25 0.365,2.448 0.313,0.198 10 false *B

*A	for Half Cover Type
*B	for Full Cover Type

for Half Cover Type:

Remove the 3 clips and rear engine under cover LH.

for Full Cover Type:

Remove the 2 clips and rear engine under cover LH.

Hide Display 50819 9.REMOVE FRONT FLOOR COVER (w/ Canister Pump Module)

Click hereEngine / Hybrid System>2AR-FE FUEL>FUEL TANK(w/ Canister Pump Module)>REMOVAL201410,999999,_51,_008397,_0056278,RM100000000GNHL_01_0041,

Hide Display 51442 10.REMOVE NO. 2 ENGINE UNDER COVER (w/ Canister Pump Module)

Remove the bolt, clip and No. 2 engine under cover.

Hide Display 11.DRAIN ENGINE COOLANT

Click hereEngine / Hybrid System>2AR-FE COOLING>COOLANT>REPLACEMENT201212,999999,_51,_008400,_0046902,RM1000000003UOD_01_0010,

Hide Display 12.DRAIN ENGINE OIL

Click hereEngine / Hybrid System>2AR-FE LUBRICATION>OIL AND OIL FILTER>REPLACEMENT201212,999999,_51,_008401,_0046909,RM1000000003UOW_02_0001,

Hide Display 13.DRAIN MANUAL TRANSAXLE OIL (for Manual Transaxle)

for 2WD

Click hereDrivetrain>EB63 MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE OIL>REPLACEMENT201212,999999,_52,_009272,_0050726,RM1000000004IN7_01_0001,

for 4WD/AWD

Click hereDrivetrain>EB63F MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE OIL>REPLACEMENT201212,999999,_52,_009273,_0050738,RM1000000004GSR_01_0001,

Hide Display 14.DRAIN TRANSFER OIL (for 4WD/AWD)

Click hereDrivetrain>GF1A TRANSFER / 4WD / AWD>TRANSFER CASE FRONT OIL SEAL(for RH Side)>REPLACEMENT201212,999999,_52,_008760,_0050219,RM1000000004EQX_01_0003,

Hide Display 15.DRAIN AUTOMATIC TRANSAXLE FLUID (for Automatic Transaxle)

for 2WD

Click hereDrivetrain>U760E AUTOMATIC TRANSMISSION / TRANSAXLE>VALVE BODY ASSEMBLY>REMOVAL201410,999999,_52,_008752,_0049171,RM100000000GUOK_03_0266,

for 4WD/AWD

Click hereDrivetrain>U760F AUTOMATIC TRANSMISSION / TRANSAXLE>VALVE BODY ASSEMBLY>REMOVAL201410,999999,_52,_008753,_0051081,RM100000000GUPC_03_0265,

Hide Display 12601B 16.REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>THROTTLE BODY>REMOVAL201212,999999,_51,_008378,_0046921,RM1000000003UQ8_01_0009,

Hide Display 74404A 17.REMOVE BATTERY CLAMP SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>REMOVAL201212,999999,_51,_008402,_0046913,RM1000000003UPB_01_0009,

Hide Display 28899 18.REMOVE BATTERY INSULATOR

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>REMOVAL201212,999999,_51,_008402,_0046913,RM1000000003UPB_01_0012,

Hide Display 28800 19.REMOVE BATTERY

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>REMOVAL201212,999999,_51,_008402,_0046913,RM1000000003UPB_01_0010,

Hide Display 74431 20.REMOVE BATTERY TRAY

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>REMOVAL201212,999999,_51,_008402,_0046913,RM1000000003UPB_01_0013,

Hide Display 74411B 21.REMOVE FRONT BATTERY BRACKET

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>REMOVAL201212,999999,_51,_008402,_0046913,RM1000000003UPB_01_0001,

Hide Display 74414B 22.REMOVE BATTERY BRACKET REINFORCEMENT

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>REMOVAL201212,999999,_51,_008402,_0046913,RM1000000003UPB_01_0018,

Hide Display 17705 23.REMOVE AIR CLEANER CAP SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>ECM>REMOVAL201212,999999,_51,_008378,_0046922,RM1000000003UQC_01_0005,

Hide Display 24.REMOVE AIR CLEANER CASE

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>ECM>REMOVAL201212,999999,_51,_008378,_0046922,RM1000000003UQC_01_0006,

Hide Display 89661 25.REMOVE ECM

Click hereEngine / Hybrid System>2AR-FE ENGINE CONTROL>ECM>REMOVAL201212,999999,_51,_008378,_0046922,RM1000000003UQC_01_0003,

Hide Display 16470 26.DISCONNECT RADIATOR RESERVOIR ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>DRIVE BELT>REMOVAL201212,999999,_51,_008396,_0046872,RM1000000003ULI_01_0007,

Hide Display 16361A 27.REMOVE FAN AND GENERATOR V BELT

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>DRIVE BELT>REMOVAL201212,999999,_51,_008396,_0046872,RM1000000003ULI_01_0004,

Hide Display 27020 28.REMOVE GENERATOR ASSEMBLY

Click herePower Source / Network>2AR-FE BATTERY / CHARGING>GENERATOR(for 100 A Type)>REMOVAL201212,999999,_57,_008403,_0046918,RM1000000003UPU_02_0004,

Hide Display 16572D 29.DISCONNECT NO. 2 RADIATOR HOSE

Click hereEngine / Hybrid System>2AR-FE COOLING>RADIATOR>REMOVAL201212,999999,_51,_008400,_0046906,RM1000000003UOS_01_0014,

Hide Display 16581B 30.REMOVE RADIATOR HOSE HOSE CLAMP

Click hereEngine / Hybrid System>2AR-FE COOLING>RADIATOR>REMOVAL201212,999999,_51,_008400,_0046906,RM1000000003UOS_01_0064,

Hide Display 16057 31.DISCONNECT RADIATOR HOSE SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE COOLING>RADIATOR>REMOVAL201212,999999,_51,_008400,_0046906,RM1000000003UOS_01_0013,

Hide Display 88703 32.DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>COMPRESSOR(for 2AR-FE)>REMOVAL201212,999999,_58,_008789,_0050515,RM1000000004FR9_01_0003,

Hide Display 88704 33.DISCONNECT SUCTION HOSE SUB-ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>COMPRESSOR(for 2AR-FE)>REMOVAL201212,999999,_58,_008789,_0050515,RM1000000004FR9_01_0004,

Hide Display 33493A 34.REMOVE TRANSMISSION OIL COOLER (for Automatic Transaxle)

for 2WD

Click hereDrivetrain>U760E AUTOMATIC TRANSMISSION / TRANSAXLE>OIL COOLER>REMOVAL201212,999999,_52,_008752,_0049173,RM10000000047A1_01_0004,

for 4WD/AWD

Click hereDrivetrain>U760F AUTOMATIC TRANSMISSION / TRANSAXLE>OIL COOLER>REMOVAL201212,999999,_52,_008753,_0051083,RM1000000005FFB_01_0004,

Hide Display 23901 35.DISCONNECT FUEL TUBE SUB-ASSEMBLY

Remove the No. 1 fuel pipe clamp.

Disconnect the fuel tube connector.

Click hereEngine / Hybrid System>2AR-FE FUEL>FUEL SYSTEM(w/o Canister Pump Module)>PRECAUTION201212,999999,_51,_008397,_0046881,RM1000000003UMG,

Hide Display 36.DISCONNECT WIRE HARNESS AND HOSE

Remove the terminal cap.

Remove the nut, and disconnect the clamp and starter wire harness.

Remove the bolt. Then disconnect the 2 clamps and wire harness.

Remove the nut from the engine room No. 1 relay block.

Disconnect the 2 connectors, detach the 2 claws from the engine room No. 1 relay block and disconnect the wire harness.

Remove the bolt and disconnect the wire harness.

Slide the clip and disconnect the vacuum hose from the No. 1 hose to hose tube.

for Manual Transaxle:

Detach the heater hose from the clamp.

ii.

Slide the clip and disconnect the heater hose from the cylinder head sub-assembly.

iii.

Slide the clip and disconnect the heater hose from the No. 1 water by-pass pipe.

for Automatic Transaxle:

Slide the clip and disconnect the heater hose from the cylinder head sub-assembly.

ii.

Slide the clip and disconnect the heater hose from the No. 1 water by-pass pipe.

Hide Display 33820B 37.DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Manual Transaxle)

Remove the 4 clips and disconnect the 2 transmission control cables.

Hide Display 33820B 38.DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY (for Automatic Transaxle)

Remove the nut and disconnect the transmission control cable from the control shaft lever.

Remove the clip and disconnect the transmission control cable from the control cable bracket.

Hide Display 45259A 39.REMOVE COLUMN HOLE COVER SILENCER SHEET

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL201212,999999,_55,_008773,_0049531,RM1000000004BHO_01_0009,

Hide Display 45260 40.DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL201212,999999,_55,_008773,_0049531,RM1000000004BHO_01_0010,

Hide Display 45025D 41.DISCONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL201410,999999,_55,_008774,_0049443,RM100000000I1W3_01_0029,

Hide Display 43502H 42.REMOVE FRONT AXLE SHAFT NUT LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL201212,999999,_52,_008762,_0049345,RM100000000498S_01_0003,

Hide Display 43501H 43.REMOVE FRONT AXLE SHAFT NUT RH

HINT:: Use the same procedure described for the LH side.

Hide Display 44.DISCONNECT FRONT SPEED SENSOR LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL201212,999999,_52,_008762,_0049345,RM100000000498S_01_0022,

Hide Display 45.DISCONNECT FRONT SPEED SENSOR RH

HINT:: Use the same procedure described for the LH side.

Hide Display 48810 46.DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT LOWER SUSPENSION ARM>REMOVAL201212,999999,_53,_008764,_0049354,RM100000000499G_03_0011,

Hide Display 48820B 47.DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 45047 48.DISCONNECT TIE ROD END SUB-ASSEMBLY LH

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL201410,999999,_55,_008774,_0049443,RM100000000I1W3_01_0015,

Hide Display 45046 49.DISCONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 48069 50.DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT LOWER SUSPENSION ARM>REMOVAL201212,999999,_53,_008764,_0049354,RM100000000499G_03_0015,

Hide Display 48068 51.DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 43420 52.REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

for 2WD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 2WD)>REMOVAL201212,999999,_52,_008761,_0050235,RM1000000004EUN_01_0019,

for 4WD/AWD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 4WD/AWD)>REMOVAL201311,999999,_52,_008761,_0050236,RM100000000BP61_01_0019,

Hide Display 43420G 53.REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

for 2WD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 2WD)>REMOVAL201212,999999,_52,_008761,_0050235,RM1000000004EUN_01_0040,

for 4WD/AWD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 4WD/AWD)>REMOVAL201311,999999,_52,_008761,_0050236,RM100000000BP61_01_0040,

Hide Display 43410 54.REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

for 2WD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 2WD)>REMOVAL201212,999999,_52,_008761,_0050235,RM1000000004EUN_01_0020,

for 4WD/AWD

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY(for 4WD/AWD)>REMOVAL201311,999999,_52,_008761,_0050236,RM100000000BP61_01_0020,

Hide Display 43457 55.REMOVE DRIVE SHAFT BEARING BRACKET

Remove the 3 bolts and bracket.

Hide Display 11361J 56.REMOVE FLYWHEEL HOUSING UNDER COVER

Remove the flywheel housing under cover.

Hide Display 31418 57.DISCONNECT CLUTCH HOSE (for Manual Transaxle)

Using a 10 mm union nut wrench, disconnect the clutch hose from the accumulator to flexible hose tube.

Remove the clip and disconnect the clutch hose.

Hide Display 17402 58.REMOVE FRONT NO. 2 EXHAUST PIPE SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE INTAKE / EXHAUST>EXHAUST PIPE>REMOVAL201212,999999,_51,_008399,_0046898,RM1000000003UO6_01_0005,

Hide Display 17401 59.REMOVE FRONT EXHAUST PIPE SUB-ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE INTAKE / EXHAUST>EXHAUST PIPE>REMOVAL201212,999999,_51,_008399,_0046898,RM1000000003UO6_01_0009,

Hide Display 32101A 60.REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT (for Automatic Transaxle)

for 2WD

Click hereDrivetrain>U760E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE ASSEMBLY>REMOVAL201212,999999,_52,_008752,_0049178,RM10000000047AL_02_0646,

for 4WD/AWD

Click hereDrivetrain>U760F AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE ASSEMBLY>REMOVAL201212,999999,_52,_008753,_0051088,RM1000000004IBF_02_0655,

Hide Display 37100 61.REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for 4WD/AWD)

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>PROPELLER SHAFT ASSEMBLY>REMOVAL201212,999999,_52,_008761,_0050239,RM1000000004EV4_01_0001,

Hide Display 51218A 62.REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH

Remove the 4 bolts and front suspension member reinforcement LH.

Hide Display 51217A 63.REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH

Remove the 4 bolts and front suspension member reinforcement RH.

Hide Display 64.INSTALL ENGINE HANGER

2.74,0.271 2.896,0.177 2.896,0.177 3.063,0.177 false 1,0.292 1.146,0.177 1.146,0.177 1.281,0.177 false 1.313,0.063 1.51,0.25 0.198,0.188 10 *1 3.104,0.083 3.302,0.271 0.198,0.188 10 *2

*1	No. 1 Engine Hanger
*2	No. 2 Engine Hanger

Install 2 engine hangers with 2 bolts as shown in the illustration.

Torque:: 43 N*m (438 kgf*cm, 32 ft.*lbf)

HINT:

No. 1 Engine Hanger	12281-36020
No. 2 Engine Hanger	12282-36021
Bolt	91552-81025 91552-81040

Hide Display 65.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Remove the 6 bolts and front crossmember sub-assembly.

Remove the through bolt, nut and front engine mounting insulator.

NOTICE:: While holding the nut in place, loosen the through bolt.

Set an engine lifter underneath the engine.

NOTICE:: Place the engine on wooden blocks or equivalent so that the engine is level.

Remove the bolt and 2 nuts and disconnect the engine mounting insulator sub-assembly RH.

Remove the bolt and nut and disconnect the engine mounting insulator LH.

Remove the 6 bolts and front suspension member rear brace RH and front suspension member rear brace LH.

Remove the 2 bolts and front suspension crossmember sub-assembly.

Operate the engine lifter and slowly remove the engine from the vehicle.

NOTICE:: ·

Make sure that the engine is clear of all wiring and hoses.

·

While lowering the engine from the vehicle, do not allow it to contact the vehicle.

Attach an engine sling device and hang the engine with a chain block.

Remove the through bolt and front suspension crossmember sub-assembly from the engine with transaxle.

NOTICE:: Do not damage any engine or transaxle components.

HINT:: Raise the engine with transaxle assembly while keeping it level.

Hide Display 28100 66.REMOVE STARTER ASSEMBLY

Click hereEngine / Hybrid System>2AR-FE STARTING>STARTER(for 1.6 kW Type)>REMOVAL201212,999999,_51,_008402,_0046913,RM1000000003UPB_01_0007,

Hide Display 36100 67.REMOVE TRANSFER ASSEMBLY (for 4WD/AWD)

Click hereDrivetrain>GF1A TRANSFER / 4WD / AWD>TRANSFER ASSEMBLY>REMOVAL201212,201504,_52,_008760,_0050209,RM1000000004EQ6_01_0003,201504,999999,_52,_008760,_0050209,RM100000000KOAN_01_0003,

Hide Display 30300 68.REMOVE MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)

for 2WD

Click hereDrivetrain>EB63 MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE ASSEMBLY>REMOVAL201212,999999,_52,_009272,_0050731,RM1000000004IKY,

for 4WD/AWD

Click hereDrivetrain>EB63F MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE ASSEMBLY>REMOVAL201212,999999,_52,_009273,_0050743,RM1000000005CTZ,

Hide Display 30500 69.REMOVE AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)

for 2WD

Click hereDrivetrain>U760E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE ASSEMBLY>REMOVAL201212,999999,_52,_008752,_0049178,RM10000000047AL,

for 4WD/AWD

Click hereDrivetrain>U760F AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE ASSEMBLY>REMOVAL201212,999999,_52,_008753,_0051088,RM1000000004IBF,

Hide Display 70.FIX ENGINE ASSEMBLY

Using wooden blocks or plate lift attachments, set the engine on a flat surface.

NOTICE:: ·

Place wooden blocks or plate lift attachments so that the engine is level.

·

Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.

·

Perform this step while supporting the engine assembly using a sling device and chain block.

Hide Display 31210 71.REMOVE CLUTCH COVER ASSEMBLY (for Manual Transaxle)

Click hereDrivetrain>CLUTCH>CLUTCH UNIT(for 2AR-FE)>REMOVAL201212,999999,_52,_008754,_0050753,RM1000000004GTW_01_0010,

Hide Display 31250 72.REMOVE CLUTCH DISC ASSEMBLY (for Manual Transaxle)

Click hereDrivetrain>CLUTCH>CLUTCH UNIT(for 2AR-FE)>REMOVAL201212,999999,_52,_008754,_0050753,RM1000000004GTW_01_0011,

Hide Display 31400 73.REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY (for Manual Transaxle)

Click hereDrivetrain>CLUTCH>CLUTCH UNIT(for 2AR-FE)>REMOVAL201212,999999,_52,_008754,_0050753,RM1000000004GTW_01_0005,

Hide Display 13405 74.REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>REAR CRANKSHAFT OIL SEAL>REMOVAL201212,999999,_51,_008396,_0046876,RM1000000003UM0_01_0007,

Hide Display 32101 75.REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)

Click hereEngine / Hybrid System>2AR-FE ENGINE MECHANICAL>REAR CRANKSHAFT OIL SEAL>REMOVAL201212,999999,_51,_008396,_0046876,RM1000000003UM0_01_0004,

Hide Display 82121 76.REMOVE ENGINE WIRE

Remove the engine wire from the engine.

Hide Display 77.INSTALL ENGINE TO ENGINE STAND

NOTICE:: ·

Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

·

With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

Install the engine to an engine stand with the bolts.

Remove the 2 bolts and 2 engine hangers.

Hide Display 12371A 78.REMOVE REAR ENGINE MOUNTING INSULATOR

HINT:: Perform this procedure only when replacement of the rear engine mounting insulator is necessary.

Remove the 2 bolts, 2 nuts and rear engine mounting insulator.

Hide Display 12305 79.REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT:: Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

Remove the bolt and radiator reservoir bracket.

Remove the 3 bolts and engine mounting insulator sub-assembly RH.

Hide Display 12341 80.REMOVE ENGINE MOUNTING SPACER

HINT:: Perform this procedure only when replacement of the engine mounting spacer is necessary.

Remove the 2 bolts and engine mounting spacer.

Hide Display 12372A 81.REMOVE ENGINE MOUNTING INSULATOR LH

HINT:: Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

Remove the bolt and wire harness clamp bracket.

Remove the 4 bolts and engine mounting insulator LH.

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